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CUSTOM MANUFACTURING SINCE 1989

Custom Woven Patches

Ultra-fine thread detail. Smooth, flat finish. Crisp production of small text and complex logos that embroidery can't touch. Patch and Promos has manufactured custom woven patches for brands, military units, and organizations since 1989. Upload your artwork, pick your backing, and we handle the rest.

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Fast Delivery
Free Design
Premium Quality
Since 1989
Custom patch examples featuring multiple designs
Back view of a custom patch showing backing detail
Three custom patch styles shown side by side
Close up image of an embroidered patch with trees and pink background

Why Choose Woven Patches?


Woven patches use thinner threads and a tighter weave than embroidered patches. That means sharper lines, readable small text, and accurate color depection across your entire design. Logos with fine detail, thin fonts, or subtle shading that would blur in embroidery come through clean on a woven patch. The finished surface sits flat against fabric instead of raised and textured. That smooth finish gives woven patches a polished, label-like feel that works on everything from snapback hats to dress uniforms. They fold without cracking, flex without distortion, and hold up wash after wash. Every patch Monterey produces starts with your artwork. Our team converts your logo or design into a production-ready weave file at no charge. You approve a digital proof before anything hits the loom.

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TWO WAYS TO ORDER

How to Order Custom Woven Patches

Whether you want guided support or you're ready to go, both paths include a free digital proof before production starts.

▱

Work With a Sales Rep

Guided ordering, start to finish

1

Submit your artwork or idea. Upload your logo, rough sketch, or concept. Any file format works.

2

A dedicated rep reaches out. They help you dial in specs, sizing, backing, and pricing.

3

Approve your free proof. We send a digital mockup. Request revisions until it's right. Production only starts after your sign-off.

BEST FOR

First-time buyers, complex designs, bulk orders, anyone who wants hands-on support from a real person.

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🛒

Buy Now and Get Started

Self-service, proof in 1 business day

1

Select your options and checkout. Pick your size, shape, backing, and quantity. Upload your artwork during checkout.

2

Receive a proof within 1 business day. Our team converts your artwork into a production-ready art file and sends you for approval.

3

Approve and go to production. Approve your proof and your patches go to production. Turnaround is 10-15 business days.

BEST FOR

Repeat customers, simple designs, reorders, and anyone who knows what they want and wants it fast.

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✓

Both paths include a free digital proof before anything goes into production. You always see exactly what you're getting before we make it.

PATCH EDUCATION

Woven vs. Embroidered Patches: What's the Difference?

Two patch types. Different construction. Different strengths. Here's what separates them so you can pick the right one for your project.

Custom woven patches

Woven Patches

  • Thinner threads, tighter weave
  • Smooth, flat surface
  • Reproduces fine detail and small text
  • Best for logos with thin lines or complex artwork
  • Feels like a high-end clothing label
  • Ideal for hats, jackets, polos, uniforms
Custom embroidered patches

Embroidered Patches

  • Thicker threads, raised texture
  • Dimensional, tactile feel
  • Bold designs with fewer colors
  • Best for large text, simple shapes
  • Classic military/biker look
  • Ideal for jackets, bags, tactical gear

Popular Uses for Custom Woven Patches

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Ready to bring your design to life?

Free Art. Fast Quote. Low Minimum Order.

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WHY MONTEREY

Built for Fine Detail

Woven patches have been a big part of The Patch and Promos for years, and that experience shows up in the small things customers care about most. We match thread colors to your art, build a digital proof, and wait for your signoff before production begins. That is how we keep color, text, and linework looking clean instead of muddy or lost in the weave.

We produce woven patches in volume for brands, merch programs, service organizations, and businesses that want a top-notch product. Some customers come to us for a first sample run. Others need ongoing ordering for larger programs. In both cases, our team keeps the job moving and stays easy to reach from the first proof to final delivery.

35+ YEARS
1,000+ REVIEWS ★★★★★
Free PROOFS
12 THREAD COLORS
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Customer Reviews

Our Reviews Speak for Themselves

Look The Patch and Promos up on any platform, from Reddit, Yelp, Trustpilot, Google, and Facebook. Year after year, our customer feedback reflects our place as an industry leader.

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Recent customer reviews

Phenomenal Quality and Customer Service. Josh was very personable and kept me updated every step up the way. We had 200 patches delivered in less than month! Overall Great Company and will be my go to from here on out!

Photo of Carl Anthony

Carl Anthony

Space Force
Google ★★★★★ 5.0
5.0 average on 700+ reviews

The patches came out amazing! Better than expected!

David King

Andre Gagne

Google ★★★★★ 5.0
5.0 average on 700+ reviews

Patches turned out great. My order was completed and arrived on the time frame they gave me. Great customer service and communication. Look forward to placing my next order.

Kevin Lewis Image

Kevin Lewis

Google ★★★★★ 5.0
5.0 average on 700+ reviews
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Quality Products

From Design Idea to Custom Patch

Drag the handle left and right to see your design turn into a finished custom PVC patch. We take your artwork and turn it into a production-ready mold with sharp detail and vibrant colors.

after artwork for Bob Ross PVC patch Before artwork of Bob Ross style military patch
Design
Patch

Ask for Samples

Ask for samples when you start your quote, and well send a sample pack with free shipping so you can compare styles before you finalize.

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Sample pack ships free with the United States.

FAQs

Everything you need to know about ordering custom woven patches.

Q What is a woven patch?

A woven patch is made by weaving thin polyester threads together on a loom, similar to how a clothing label is produced. The thinner threads allow woven patches to reproduce fine lines, small text, and detailed artwork with a smooth, flat finish.

Q What is the difference between woven and embroidered patches?

Woven patches use thinner threads woven tightly together, creating a smooth, flat surface that captures fine details and small text. Embroidered patches use thicker threads stitched onto a backing, giving them a raised and textured appearance. Woven patches are ideal for detailed designs, while embroidered patches are a great choice for a classic dimensional look.

Q Can you put woven patches on hats?

Yes. Woven patches are a popular choice for hats because their thin, flat construction sits neatly against the hat panel. They work well on snapbacks, trucker hats, five-panel hats, beanies, and bucket hats. Sew-on and iron-on backings are commonly used for hats and apparel.

Q What is the minimum order for custom woven patches?

Our minimum order for custom woven patches is 50 patches per design. Smaller quantities may be possible depending on the project, so our team can review your requirements and recommend the best option.

Q How long does it take to get custom woven patches?

Standard production usually takes about 10 to 15 business days after proof approval. Proof turnaround is typically 1 to 3 business days after artwork is submitted. Rush production may also be available for projects with tighter deadlines.

Q What file format do I need for my woven patch design?

We accept AI, EPS, PDF, PNG, and JPG files. Vector formats such as AI, EPS, and PDF generally provide the best results because they can be scaled without losing quality. If you only have a raster image, our design team can help prepare it for production.

Q What backing options are available for woven patches?

We offer several backing options, including iron-on, sew-on, Velcro hook-and-loop, and adhesive backing. Iron-on is popular for hats and apparel, while Velcro is commonly used for military, tactical, and uniform applications where patches need to be removable.

Q How many colors can a woven patch have?

A woven patch can have up to 12 thread colors per design with no additional charge. The thin woven threads allow for precise color placement and help reproduce detailed artwork, gradients, and color transitions.

Q Are woven patches durable?

Yes. Woven patches are highly durable because the threads are tightly woven together. Polyester construction helps resist fraying while maintaining color through regular washing, sun exposure, and everyday wear. With proper application, woven patches can last for years.

Q Can you make woven patches with custom shapes?

Yes. We can create woven patches in custom shapes beyond standard circles, rectangles, and shields. Custom die-cut shapes can follow the outline of your artwork and are finished with a clean, precise edge for a professional look.

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