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Custom Hat Patches

We make custom hat patches for breweries, teams, schools, outdoor brands, and companies that want their logo on a cap people will love. Embroidered, woven, leather, PVC, and chenille, matched to your artwork. Free proof approval, low minimums, and an outstanding bulk order price.

Fast Delivery
Free Design
Premium Quality
Since 1989

Have artwork? Get a free digital proof.


Send your logo, and we will show you exactly how it looks as a finished patch before you commit. Free artwork support and revisions until you sign off.

Ready to bring your design to life?

Free Art. Fast Quote. Low Minimum Order.

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Custom Hat Patch FAQs

Everything you need to know about custom hat patches, including materials, ordering, artwork, colors, production times, and reorders.

What is the difference between embroidered and woven hat patches?

Embroidered patches use raised thread for a classic, textured look that suits bold logos and badges. Woven patches use thinner thread and lie flatter, so they hold small text and fine detail embroidery cannot. Embroidery reads as traditional and tactile. Woven reads as crisp and detailed.

What is the minimum order for custom hat patches?

The low minimum is 50 pieces, with bulk pricing on larger runs. If you are testing a design, ask about a smaller sample run.

Can you make iron-on patches for hats?

Yes. We offer heat-seal and iron-on backing when the hat fabric and patch construction support it. Tell us the cap you are using and we will confirm whether iron-on or sew-on gives the better hold.

How long does production take?

Most custom patch orders take about 10 to 15 business days after artwork approval. Larger orders, detailed designs, or special backings may need more time, so send us your deadline early.

For custom patches applied to hats, production time is typically 4 weeks.

What file formats do you accept for patch artwork?

Vector files are best: AI, PDF, or SVG. High-resolution PNG works too. If you only have a sketch or a photo, send it and our design team will rebuild it as part of proofing.

Can you match specific colors?

Yes. Send your Pantone codes and we match thread or print color as closely as the method allows. Woven and printed patches hold a color match more precisely than embroidery thread.

How do reorders work?

We keep your patch specs, colors, and sizing on file, so a reorder matches your first batch. Tell us the original order and we pull the details.

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